问题汇总

  1. Connx plus: output magazine calibration (tray & solt) can not successful.


    问题汇总_第1张图片
    1

    —reconnect net cable and hander motor cable

  2. Iconn plus: index gripper has no action.
    —replaced the index gripper assy
  3. Iconn plus: 机台出现DownLoad程序就断网问题。


    问题汇总_第2张图片
    3

    — 更换交换机网线

  4. Iconn plus : #845 servo error-X/Y driver fault-hardware emergency brake 0x100
    —replaced Y-encoder.
  5. Iconn plus: wire spool rolling abnormally issure
    —swap the MMI
  6. pink screen issure during machine power on
    — swap the matrox box
  7. Iconn plus: table limits unaccpetable issure
    — change the X encoder and did relate cailbration
  8. Iconn plus: Error-During the initial diagnostics issue
    — change the reticle
  9. Iconn plus: Error#1904 MDM Error Host and MDM will be rebooted.
    — replaced indexer interconnect board.
  10. Iconn plus: Error #854-Y axis Drive Fault
    — replaced a new XY-node
  11. Iconn plus: AI splash issure
    — replaced a new transducer
  12. Iconn plus; NSOP false detect issure during normal bonding
    — swap cable 4018
  13. Iconn plus: Error#1562 Fatal Error-PCL bridge board issure
    — swapped main CPU .
  14. Iconn plus: 机器无法启动
    — main cpu borard 故障,重新安装机台O/S
  15. Iconn plus: Error#273 AUTO-TEMP-OUT-OF-RANGE-OPTICS
    — swap backplane
  16. Iconn plus: encoutered many NSOP alarms during running.
    — swap the z-link
  17. Iconn plus: Z-Axis Temperature Error issue
    —replaceed the temperature signal cable
  18. connx Elite ELA encountered CBL_PFA_SENSOR cable in not detected.
    —clean all cable and plug on the work-holder interconnect board
  19. IconnX: encounter Error#1000


    问题汇总_第3张图片
    19

    — swap the backplane

  20. Iconn plus : frequency encountered big/small ball issue
    —swap the USG cable
  21. Iconn plus: the machine encounter error#845,fail to enable the xy amplifier.
    —swap the xy amplifier
  22. Iconn plus: Error#854 servo error occurred z axis
    — removed the z-link,(the coil was demaged)
  23. Iconn elite: 启动后黑屏,无法进入操作系统,重新安装操作系统后机器可以开启,但无法进入软件系统,重新设定启动指令机器可以正常开启
  24. Iconn plus: encountered no resonant USG output issue
    — replace a new transducer
  25. Iconn plus: encounter servo error occurred " error 845-x driver fault"
    — change x encoder
  26. Iconn plus: the machine encounter battery low alarm.
    — swap the matrox with new one
  27. Iconn plus: hang up issue during the machine auto bonding
    — change the ZTC heater
  28. Iconn plus: Y axis servo error
    —change the EMO switch
  29. Iconn plus: encountered hang up issue when the machine search PR
    —swap the camera
  30. Iconn plus: encuntered Eject Gripper can not close issue
    — swap the indexed intermediate board
  31. Iconn plus: Encountered Error#1131 EH_BONDER_CONFIG_ERROR


    问题汇总_第4张图片
    31

    —Reinstalled the OS

  32. Iconn plus: encounter error#854, drive fault-phase 1 over current,0*100000
    — remove the emergency switch and refixed the cables
  33. Iconn plus:Encounter can not enter operate interface issue after hang up issue
    — reinstall the software
  34. Iconn plus: 线弧异常
    — swap the main board
  35. Iconn plus: loop issue(线紧)
    —更换main cpu
  36. Iconn plus: Encounter light tower does not work
    — Replace BITS board
  37. Iconn plus:换完解码器开机出现如下错误,Y解码器问题,重新更换新的解码器后问题解决


    问题汇总_第5张图片
    37
  38. Iconn plus:换完解码器后做Z校准,出现如下提示,重新安装z解码器上盖子,拨动link,无阻碍感后拧紧螺丝。再次做校准无报错


    问题汇总_第6张图片
    38
  39. Iconn plus: encounter MML licensing alarm
    — swap the matrox box
    40.Iconn plus: encounter error#845 drive fault-phase 2 over current,0*2,error occurred on X axis
    — change the x encoder
  40. Iconn plus: the machine occurred NSOP false detect issue during normal bonding
    — Swapped the bits return cable 4018
  41. Connx : encounter Error #1000
    — backplane defect
  42. Iconn plus: encounter no resonant USG output isue.
    — Transducer defect
  43. Iconn plus: encountered Servo error occurred “error 854-x driver fault”
    — X encoder defect.
  44. Iconn plus: encountered Error#1131 EH_BONDER_CONFIG_ERROR.
    — Reinstalled OS
  45. ConnX Elite: machine encountered cannot power up.
    — the main CPU was defect, upgrade software
  46. Iconn plus: encounter can not start up
    — swap the 4300 board
  47. Iconn plus: encounter z axis can not power on
    — replace z-node
  48. Iconn plus: encounter Error#112 EFO-RESOURCE-NOT-AVAILABLE.
    — replace EFO box
  49. Iconn plus: encountered temp change fast issue.
    — Swapped temp cable(2086).
  50. Iconn plus: 设备在复位过程中出现 error 854-x驱动错误
    — 检查发现X 光栅尺存在异物,清洁光栅尺
  51. Connx Elite : encounter Error #303 MH motor drive Error
    — heatblock toutched the real rail sensor,performed the rail calibration
  52. Iconn plus: index gripper can’t close
    — 更换 solenold valve
  53. Iconn plus: encounter USG hardware cal
    — swap the main backplane.
  54. ConnX ELA: wire spool rotation issue
    — Swapped spool motor
  55. ConnX Elite: “Process Error” issue
    — Replaced a new bimorph
  56. Iconn plus:encountered temperature change too fast trouble
    — swap the 4014 board
  57. Iconn plus: encountered USG calibration fail trouble
    — reinstall the O/S
  58. Iconn plus: the ball placement issue in x direction
    — to do the table mapping calibration with the standard kit,the ball placement issue was fixed
  59. Iconn plus: 遇到轨道复位卡死问题
    — 更换4163
  60. Iconn plus: encountered Error#373,output mag handler Y home error
    — swap the mag handler intermediated board
  61. Iconn plus: encountered temperature change fast issue during running production
    — swap the 2086(CBL-BH-TEMP),
  62. Iconn plus: error #854 servo error occurred—drive fault, phase 2 over current, 0x200000.


    问题汇总_第7张图片
    63

    — Swapped the PSU to XY amp cable。root cause the connector pin deformation.

  63. Iconn plus: the wire spool could not turned issue
    — reconnected the all relate cable on the BITS board
  64. Iconn plus: encountered z-Encoder signal under limit issue
    — readjusted the z encoder voltage and did relate calibration
  65. Iconn plus: PRS search time out issue
    —change matrox box
  66. Iconn plus: encountered #111 EFO box communication error
    — swap the EFO cable
  67. Iconn plus: encoundered short tail issue
    — clean wire clamp
  68. Iconn plus: encountered noise trouble when perform bond force calibration
    — reinstall the bond head
  69. Iconn plus : encountered the NSOL false alarm issue
    — change the wire clamp power cable
  70. Iconn plus:encoundered the “BITS FULL AGC CAL FAILED” issue
    — reinstall the diverter rod
  71. Iconn plus: encounter index gripper can’t be closed
    — Replaced index interface board
  72. Iconn plus:the hang up issue during the machine auto bonding
    — changed the ZTC power cable
  73. Iconn plus : the index calibration failure issue
    — rebuild the MDP
  74. Iconn plus: 机器无法启动
    — CCD camera haed 损坏
  75. Iconn plus: encountered light tower does not work
    — swap BITS board
  76. Iconn plus: encountered hang up,matrox frequency tip error massages when reboot


    问题汇总_第8张图片
    77

    — Reinstall SW and remove all saved data,reboot the machine without error tip

  77. Iconn plus: encounter lost power issue when start machine
    — swap the ZTC power
  78. Iconn plus: encounter failed connct PFA sensor trouble
    — swap the net cable
  79. Iconn plus: encounter no reasonant frequency found
    — swap the transducer
  80. ConnX Elite: encounter the bond head can not move(z axis)
    — reinstall software and restore MDP
  81. Iconn plus: encounter EFO open issue frequently during normal working
    — swap the wire clamp
  82. Iconn plus: encounter error#393,input mag handler G home error issue
    — swap the input mag motor cable
  83. Iconn plus: encounter the hang up issue during the machine bonding
    — change the power supply
  84. Iconn plus: encountered xy axis urgency brake
    — change the EMO switch
  85. ConnX Elite: encounter machine auto power off issue
    — reconnected relevant cable of power supply
  86. ConnX Elite: encountered machine can not enter MMI issue.


    87

    Changed the boot script file name from ata000:3 to ata000:1, issue was fixed.
    Rebooted machine for several times to check the result, machine can enter MMI successfully.

  87. IConn plus: encounter error#101, PDT error- await timeout , PRS command time out issue during normal bonding
    — swap the camera head
  88. IConn plus: encounter error#591, WHL verification unsuccessful issue during initialization action.
    — Adjust the sensor position
  89. IConn plus: occur error#854, servo error occurred on z axis, sw initiated axis disable.
    — Swap the z link assy
  90. IConn plus: encounter the long tail issue during the machine auto bonding
    — change the wire clamp power cable
  91. IConn plus: encounter WHL sensor did not work then puller hit the wall issue
    — reinstall the O/S from the CPU borad
  92. IConn plus: encounter err#755,fail to enable Z amp issue
    — swap the Z-Node
  93. ConnX Elite: encounter fans do not work issue
    — swap the PDU
  94. ConnX Elite: ucker no response issue
    — Removed the Jam assy, found the solenoid cable damaged.
    Replaced a new solenoid, issue was fixed.
  95. IConn Plus; #1555 encounter#1000 amplifier/encoder type conflict in X Y Z.
    — Replaced Y-encoder
  96. ConnX Plus ELA: encountered golf ball issues
    — Swapped EFO box
  97. IConn plus: the machine encounter error#146, bond height error during normal bonding.
    —- Swap the Z-link
  98. IConn plus; encounter heat block vacuum lower issue
    —-Remove the vacuum pump, reinstall the rubber real strip of the pump with glue
  99. IConn plus: encounter ZTC temperature can not raise to normal
    — swap the ZTC power cable with new one
  100. Iconn plus: encounter #103 EFO open issue
    — swap the EFO cable
  101. Iconn plus: encounter wire clamp can not open
    — swap the wire clamp power cable
  102. Iconn plus: wire spool rotation abnormal issue
    — swap the BITS board
  103. Iconn plus: encounter bond site temperature can not rise trouble
    — swap the backplane
  104. Iconn plus: encounter front rail is not out of home error
    — swap the rail motor drive board(4214)
  105. Iconn plus: encounter PRS command time out issue during normal bonding
    —swap the matrox box
  106. Iconn plus: encounter #311 indexer is not of home
    — replace stepper control board
  107. connx plus: encountered Prebond site temperature abnormal issue.
    问题汇总_第9张图片
    108

    — reconnected the temp control cable(08888-2088)

  108. connx Elite: ecounter "servo error 854#"


    问题汇总_第10张图片
    109

    — cleaning Z encounter and reinstall the Z PWB cable

  109. Iconn plus: encounter force sensor calibration failure,the F-mode can not be used
    — swap the force sensor
  110. Iconnx: error #702 warning from servo,servo error occurred on Z-axis
    — swap the z node
  111. Iconn plus: the machine encounter error#393,input mag handler G home error issue
    — swap the input mag motor cable
  112. Iconn plus: encounter error 854,the servo error occurred"phase 2 over current"
    — swap the xy amplifier
  113. Iconn plus: encounter noise calibration failure during force calibration
    —swap the CBL_PIEZO_FS cable
  114. Iconn plus: encounter wire sagging issue during normal bonding
    — swap the wire clamp
  115. Iconn plus: encounter can not enter operation interface issue
    — swap the matrox box
  116. Iconn plus:encounter USG output unstable issu
    — swap the bondhead interconnect board
  117. Iconn plus: encouter bond area temperature not raised up issue
    — swap the bond heater
  118. Iconn plus: encounter Error#970 temperature change rate error
    — swap bond head interconnect board
  119. Iconn plus:encounter the EFO SHTL issue
    — swap the EFO box
  120. Iconn plus: encounter the hang up issue during the machine start up
    — swap the XY amp box
  121. Iconn plus: encounter 755# failed to enable/phase z amp
    — swap the Z-Encoder
  122. Iconn plus: encounter force sensor calibration fail issue
    — swap a new force sensor cable
  123. Iconn plus: encounter PRS command time out issue during normal bonding
    — swap the matrox box
  124. Iconn plus: encounter Error#973 rempature rate change fast issue
    — swap the I/O board
  125. Iconn plus: encounter clamp is not found the home issue
    — change the work hold(theta solenoid damage)
  126. Iconn plus: encounter Z axis servo error issue
    — change the z link power cable
  127. Iconn plus: encounter error# 755,fail to enable z amp issue
    — swap the z node
  128. Iconn plus: encounter error# 283 process error issue
    — swap a new bimorph
  129. Iconn plus: encounter Z signal low limit issue
    — change the z encoder
  130. Iconn plus: encounter leadframe deformation issue
    — perform the magazine calibration and re-taught the output wall senor
  131. Iconn plus: encounter Error#112 EFO-resource-not-available
    — swap the I/O board
  132. Iconn plus: encounter WHL sensor error
    — do index calibration
  133. connX Elite: encounter clamp assy no action
    — swap backplane
  134. connx plus: encounter golf ball issue
    — swap wire clamp and wire clamp power cable
  135. Iconn plus: 设备在键合过程中频繁出现断刀问题
    — swap Z link power cable
  136. Iconn plus: encounter serious NSOP false ararm during bonding
    — swap the bits standoff interconnect board
  137. Iconn plus: encounter gripper cna not closed and index leadframe
    — swap the gripper solenoid
  138. Iconn plus: encounter hang up issue during the machine auto bonding
    — change the ZTC heater
  139. Iconn plus: encounter Y axis servo error issue
    — change the EMO switch
  140. Iconn plus: 设备在作业过程中发生焊球移位现象
    — 更换Z link弹簧支架
  141. Iconn plus: 设备在键合过程中频繁出现Z方向掉电问题
    — swap the z encoder
  142. Iconn plus: 设备出现EFO short问题
    — 更换打火支架
  143. Iconn plus: encounter motion timeout issue during normal working ,the x axis lost power when the issue occurred
    — swap the main cpu board
  144. Connx Elite: encounter Error-BITS FULL GC CAL FAILED
    — change the wire clamp return cable
  145. Iconn plus: encounter error# 146 bond height error during normal bonding
    — swap the z link
  146. Iconn plus: Table limit unacceptable issue
    — change the X encoder and did relate calibration
  147. Iconn plus: Error-during the inital diagnostics issue
    — change the reticle
  148. Iconn plus: encounter EFO box cmmunication error issue
    — swap the enchanced backplane
  149. Iconn plus: encounter puller can not closed issue
    — setup the puller and performed the related calibration
  150. Iconn plus: encounter error #393 input mag handler G home error issue
    — swap the input mag motor cable
  151. Iconn plus: encounter MDP did not saved issue
    — change the backplane borad
  152. Iconn plus: encounter error# 148 PDT-BITS-CAL-ERROR and NSOL false alarm during bonding
    — swap the bits standoff intercnnect board
  153. Connx plus: encounter servo error occurred"error 854-x driver fault"
    — clean the x grating scaler
check the encoder condition under wb console(type in "dump warning counts")
  1. connx elite ELA: encounter irreegular ball issue
    —replace transducer
  2. Iconn plus; encounter no image output in high mag
    — the high CCD camera was defective
  3. Iconn plus: encounter NSOP issue frequently during normal bonding
    — the transducer was defective
  4. Iconn plus: encounter machine's wire tensioner have gas always,dufficulty to threading
    — swap the tensioner solenoid valve
  5. Iconn plus: encounter servo 854 error (z axis)
    — swap the EFO box and EFO cable
  6. Iconn plus; encounter Error#148" PDT-BITS-CAL-ERROR"
    — reconnect the plugs to the PDU board
  7. Iconn plus: encounter WHL sensor did not work issue,the puller hit the input wall during the machine initialized
    — reinstall the os to the machine
  8. Iconn plus: enconter Error# 2026
    — reinstall Y encoder
  9. Iconn plus: 显示器黑屏问题
    — 更换 matrox box
  10. connx plus ELA: encounter wire feed Error issue
    — adjust the wire feed sensor
  11. Iconn plus: encounter bond force calibration
    — reinstall servo CPU board and Z node
  12. Iconn plus: encounter PRS time out
    — reinstall matrox box and do PRS calibration
  13. Iconn plus: encounter error #282
    — reinstall I/O board and EFO box
  14. connx plus: encounter bond height error during bonding
    — swap the Z encoder
  15. Connx plus ElA:Error# 964 Temp control Driver Error and post site temp shown abnormal
    — swap the thermocouple borad
  16. Iconn plus: Error#755 EH-SANDBY_ERROR-Failed to enable/phase xy amp


    问题汇总_第11张图片
    Error#755

    — swap the xy node

  17. Iconn plus: low battery issue
    问题汇总_第12张图片

    — swap power supply

  18. Iconn plus: enconter postsite temp shown abnormal issue
    — swap thermocouple board
  19. Iconn plus: encounter can not power on and PDU showing Error1&4 light on-fuse fail issue
    — swap the PDU board
  20. Iconn plus: encounter#970 temperature change rate error
    — swap the bondhead interconnect board
  21. Iconn plus; encounter Error#854,drive fault occurred on x axis during initialization
    — clean the x glass scale
  22. Iconn plus: machine can not enter MMI issure
    问题汇总_第13张图片

    —swapped the USG board with normal machine

  23. Iconn plus: encounter can not pull in the product trouble
    — swap the input wall sensor
  24. Iconn plus: encounter NSOP trouble
    — redo the clamp and bond force calibration
  25. Iconn plus: 无法进入操作界面
    —重新安装OS后解决
  26. Iconn plus: table limits unacceptable
    — change the X encoder and did relate calibration
  27. Iconn plus: happened the “ERROR-DURING THE INITIAL DIAGNOSTICS” issue
    —Changed the reticle
  28. IConn Plus: encountered Error#854- Y axis Drive Fault
    —Replaced a new XY node, issue was fixed.
  29. Iconn plus: encountered Al splash issue.
    —Replaced a new transducer, issue was fixed.
  30. Iconn plus: encountered Error#1562 Fatal Error-PCI BRIDGE BOARD issue
    —Swapped main CPU with normal machine
  31. ConnX: encountered Error#1000
    —Swapped the backplane
  32. Iconn plus: encountered big/small ball issue.
    —check found the USG cable was worn-out,
  33. Iconn plus: encounter error#854, fail to enable the xy amplifier.
    —Swapped the xy amplifier .
  34. Iconn plus: encountered no resonant USG output issue.
    —Replaced a new transducer
  35. Iconn plus: encountered Servo error occurred “error 854-x driver fault
    —replacing a new x encoder
  36. Iconn plus: the machine encounter battery low alarm.
    —Swapped the matrox
  37. Iconn plus: “Y axis servo error” issue
    — changed the EMO switch
  38. Iconn plus: the hang up issue during the machine auto bonding
    —changed the ZTC heater
  39. Iconn plus: encountered Eject Gripper can’t close issue
    —swap the indexed intermediate board
  40. Iconn plus: encounter Z axis drive fault issue
    — clean the Z glass and z encoder
  41. Connx plus: encounter NSOL false alarm during auto bonding
    — swap the BITS standoff interconnect board
  42. Iconn plus: encounter Error#854-z encoder signal low
    — replace a new grating scale
    197.encounter the large ball issue
    — change the EFO's grounding wire
  43. IConn plus: encounter Error#283,process error,fail to open the wire clamp
    — swap the wire clamp drive board
  44. IConn plus: encounter Error#854, servo error from z axis during initialization.
    — swap the z node
  45. Iconn plus: encounter clamp calibration
    — Formatted the bonder system and rebuild the MDP.

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